
Micron-level CAD modeling compliance
We engineer complex seal profiles and custom fixtures directly in Catia V5. Our native models guarantee exact compliance with automotive OEM data standards.


FEA deformation stress analysis
We simulate real-world rubber deformation and stress distribution under load. This mathematical validation eliminates tooling errors before physical manufacturing begins.
Mathematical profile analysis
Using finite element analysis, our engineers map compression force deflection and contact pressure across the entire rubber profile. Every non-linear material parameter is factored into the simulation.
0.01mm
tolerance threshold
100%
OEM compliance


Physical verification of profiles
We design custom notching fixtures and physical gauges to verify seal profile geometry. Our tooling ensures high-repeatability during three-shift automotive production runs.
By combining Catia modeling with physical 3D-printed prototypes, we verify assembly clearances down to the micron. Downstream collisions are mathematically prevented.
Ready for technical review
Send your native Catia V5 files or 2D profile drawings or sketches. Our engineering team will analyze your tolerances and provide a detailed feasibility assessment.
